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1、U形管式換熱器設(shè)計(jì)摘要換熱器是化工生產(chǎn)過程中的重要設(shè)備,它能夠?qū)崿F(xiàn)介質(zhì)之間熱量交換,廣泛應(yīng)用于汽車、航空、石油化工、動(dòng)力、醫(yī)藥、冶金、制冷、輕工、食品、工程機(jī)械等行業(yè),約占工藝設(shè)備總量的20%~70%。按其傳熱面的形狀和結(jié)構(gòu)進(jìn)行分類可分為管型、板型和其他形式換熱器。目前常用的換熱器種類有浮頭式、固定管板式和U形管式,其中以浮頭式換熱器居多。固定管板式換熱器由于自身結(jié)構(gòu),應(yīng)用的場(chǎng)合有限;浮頭式換熱器零部件多,易拆卸和清理,但檢修的工作量大,容易內(nèi)漏;而U型管式換熱器的管板比固定管板式換熱器少,其泄漏點(diǎn)就相應(yīng)減少。此外
2、,U型管式換熱器的殼程水壓試驗(yàn)后烘干也比較容易,而且它的適用場(chǎng)合廣、檢修簡(jiǎn)單、操作彈性好。如果換熱器的換熱面積小、殼程與管程的溫差較大或殼程介質(zhì)很容易臟、管束表面需要經(jīng)常清理地,一般都采用U型管式換熱器。本設(shè)計(jì)參照GB150-2011,GB151-1999等參考文獻(xiàn),綜合考慮各種因素結(jié)構(gòu)設(shè)計(jì)需要選擇適用合理、經(jīng)濟(jì)的結(jié)構(gòu)形式。U形管式換熱器主要是由筒體、封頭、管箱、管板、換熱管、折流板和法蘭等組成,根據(jù)給定的工藝參數(shù)進(jìn)行計(jì)算和校核,計(jì)算結(jié)果經(jīng)校核后全部合格。關(guān)鍵詞:換熱器,U形管式,計(jì)算,校核。1U-tubeheat
3、exchangerdesignAbstractHeatexchangerisanimportantequipmentinchemicalproductionprocess,itcanrealizeheatexchangebetweenmedium,widelyusedinautomotive,aerospace,petrochemical,power,refrigeration,lightindustry,food,medicine,metallurgy,engineeringmachineryandotherin
4、dustries,accountsforabout20%~70%ofthetotalprocessequipment.Accordingtotheheattransfersurfaceshapeandstructureofclassificationcanbedividedintotubetype,platetypeheatexchanger,andotherforms.Atpresentcommonlyusedtypeheatexchangerhasfloating-headtype,fixedtubeplate
5、andUtubetype,ofwhichthemajorityoffloatingheadheatexchanger.Fixedtubeplateheatexchangerduetoitsstructure,theapplicationoflimitedoccasions;Floatingheadheatexchangercomponents,easydisassemblyandcleaning,butmaintenanceworkloadisbig,easytoleak;AndtheUtubeheatexchan
6、gertubeplatelessthanfixedtubeplateheatexchanger,theleakwilldecreaseaccordingly.Inaddition,theshellsideoftheUtubeheatexchangerafterdryingisalsoeasier,waterpressuretestanditswideapplicationoccasions,simplemaintenanceandgoodelasticityofoperation.Ifheatexchangerhe
7、attransferareaissmall,theshellsideoftheshellsideandtubesidetemperaturedifferenceisbiggerormediumitiseasytodirty,bundleneedoftencleanupthegroundsurface,generallyUSEStheUtubeheatexchanger.WithreferencetothedesignofGB150-2011,GB151-2011references,suchascomprehens
8、iveconsiderationofvariousfactorsneedtoselectsuitableandreasonable2structuredesign,thestructureoftheeconomy.U-tubeheatexchangerisdominatedbycylinder,head,tube,heatexchangetubeandtub