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1、摘要本次設(shè)計(jì)是水解塔第一預(yù)熱器,是屬于換熱器中的一種。換熱器的主要作用是使熱量在高溫流體與低溫流體之間進(jìn)行傳遞。從而使流體溫度達(dá)到工藝過(guò)程規(guī)定的指標(biāo),以滿(mǎn)足工藝上的需要。它在石油、化工、食品、動(dòng)力以及其它許多部門(mén)都有著廣泛的應(yīng)用。目前應(yīng)用最為廣泛的是管殼式換熱器,本課題詳細(xì)介紹了固定管板式換熱器的設(shè)計(jì)與制造過(guò)程。它以流體的物性參數(shù)和生產(chǎn)量及工藝要求為基礎(chǔ),通過(guò)計(jì)算和依據(jù)相應(yīng)的系列標(biāo)準(zhǔn)確定了固定管板式換熱器的基本型式。依據(jù)GB150-1998《鋼制壓力容器》和GB151-1999《管殼式換熱器》等標(biāo)準(zhǔn)對(duì)換熱器各零部件
2、結(jié)構(gòu)與強(qiáng)度進(jìn)行設(shè)計(jì)。固定管板式換熱器主要由外殼、封頭、管板、拉桿、定距桿、折流板、法蘭等部件組成。在加工制造方面,對(duì)各部件的加工,對(duì)管子與管板的連接、管孔的加工都提出了詳細(xì)具體的要求。此外,還涉及到了固定管板式換熱器的檢驗(yàn)、安裝、使用和維修方面的內(nèi)容。關(guān)鍵詞:固定管板式換熱器;管殼式換熱器;管板;法蘭;折流板第55頁(yè)AbstractHeatexchangersareequipmentprimarilyfortransferringheatbetweenhotandcoldstreams.Thusenablesthe
3、streamstemperaturetothestandardthattechnologicalprocessstipulates,satisfiestheneedinthecraft.Ithaswidespreadapplicationintheindustriesofpetroleum、chemical、food、poweraswellasmanyotherdepartments.Atpresent,themostversatileandwidelyusedexchangesaretheshell-and-tu
4、betypes.Inthistopic,itisintroducedindetailaboutthedesignandmanufacturingprocessofthestationarytubessheetexchangers.Itisbasedonthestreamnaturelparameteranditsproductivityandthetechnologicalrequirement,throughcalculatingandaccordingtothecorrespondingseriesstands
5、rd,thenconfirmthebasicpatternofthestationarytubessheetexchanger.AccordingtothestandardsoftheGB151-1998《PressurevesselMadebySteel》andtheGB151-1999《Theshell-and-tubeexchangers》,carryingonthedesignoftheeverysparepartsstructureandintensityoftheheanexchanger.Thesta
6、tionarytubessheetexchangersismainlyformedbytheshell,shellcover,tubesheet,tierodsandspacers,baffles,flangeandsoon.Inthemanufacturingprocess,wesetthedetailedandaccueaterequestsinthemanufacturingoftheparts,theconnectingofthepipeandthetubesheet,themanufacturingoft
7、hecablechanne.Inaddition,thistopicalsoinvolvesthecontentsofexaminationtheinstallment,theusingandtheserviceofthestationarytubessheetexchangers.Keyword:Thestationarytubessheetexchangers;shell-and-tubeexchangers;Tubessheet;Flange;baffle.第55頁(yè)目錄摘要………………………………………………
8、……………………………………………2Abstract……………………………………………………………………………………………3第一章?lián)Q熱器的選型及工藝計(jì)算71.1管殼式換熱器的分類(lèi)71.2換熱器的選型71.3固定管板式換熱器的工藝設(shè)計(jì)計(jì)算81.3.1確定物理參數(shù)81.3.2傳熱計(jì)算91.3.3核算壓強(qiáng)降101.3.4核算總傳熱系數(shù)111.4換熱器的結(jié)構(gòu)參數(shù)13