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1、預(yù)先脫泥重介洗選工jl;在邢臺(tái)選煤廠的應(yīng)用蘇素芳(冀中能源股份有限公司技術(shù)中心,河北邢臺(tái)054000)摘要:針對(duì)邢臺(tái)選煤廠存在的分選效果差、處理量低、介耗高、粗煤泥分選精度低等問(wèn)題,采用增加選前脫泥環(huán)節(jié)、更換大直徑三產(chǎn)品旋流器、利用CSS分選粗煤泥、將精煤磁尾作為脫泥篩后沖水等方法對(duì)邢臺(tái)選煤廠進(jìn)行了技術(shù)改造。選煤廠經(jīng)脫泥改造后,精煤灰分降低了0.22%,精煤產(chǎn)率提高了4.39%,脫泥重介旋流器處理能力提高了4%左右,中煤帶煤、矸石帶煤量均有所降低;磁選機(jī)入料質(zhì)量分?jǐn)?shù)由改造前的26.72%降為17.02%,磁性物回收
2、率較改造前提高了0.15%,精煤帶介量降低了50%,噸原煤介耗由改造前的2.81kg降至目前的1.31kg;經(jīng)過(guò)CSS粗煤泥分選機(jī)分選后,精煤產(chǎn)率高達(dá)44.17%,提高了9.85%,分選出的粗煤泥灰分基本保持在9%以下,降低了l8.18%。最后對(duì)選煤廠經(jīng)濟(jì)效益進(jìn)行了分析,邢臺(tái)選煤廠改造后每年增加經(jīng)濟(jì)效益3166.10萬(wàn)元。關(guān)鍵詞:脫泥;重介洗選;重介旋流器;介耗;粗煤泥;精煤產(chǎn)率中圖分類號(hào):TD942.7文獻(xiàn)標(biāo)識(shí)碼:A文章編號(hào):1006—6772(2012)03—0004—03Applicationofpredes
3、limingdense-mediumseparationtechnologyinXingtaicoalpreparationplantSUSu—fang(TechnologyCenter,JizhongEnergyResourcesCo.,Ltd.,Xingtai054000,China)Abstract:InordertoresolvetheproblemsinXingtaicoalpreparationplantsuchaspoorerseparationeffect,lowerprocessingcapaci
4、tyandseparationaccuracy,highermediumconsumption,transformtheprocessbyaddingpredeslimingprocess,adoptinglargediameterthree—productcyclone,usingCSStoseparatecoarseslime,recoveringtailingswhichispumpedintotransportwater.Aftertransformation,thecleancoalashdecrease
5、sby0.22percent,thecleancoalyieldincreasesby4.39percent,theprocessingcapacityofdeslimingdense-mediumcycloneincreasesbyaround4percent.Thecontentofcoalinmiddingsandganguedecreases,themassfractionofcoalfeedwhichisfeededintomagneticseparatordecreasesfrom26.72percen
6、tto17.02percent.Therecoveryofmagneticmaterialsincreasesby0.15percent,ganguecontentincleancoaldecreasesby50percent,mediumconsumptionpertonofcoaldecreasesfrom2.81kgto1.31kg.AfterseparationbyCCScoarseslimeseparator,theyieldofcleancoalincreasesby9.85percent,reache
7、s44.17percent,theashcontentofcoarseslime,whichdecreasesby18.18percent,basicallykeepsbelow9percent.ThebenefitsofXingtaicoalpreparationplantreaches31.6610millionyuaneveryyearaftertransformation.Keywords:desliming;dense—mediumseparation;dense—mediumcyclone;medium
8、consumption;coarseslime;cleancoalyield邢臺(tái)選煤廠隸屬冀中能源股份有限公司邢臺(tái)處理能力1.5Mt/a的重介B系統(tǒng)。將原有不脫泥系煤礦,于1973年建成投產(chǎn),設(shè)計(jì)原煤處理能力0.6O統(tǒng)命名為A系統(tǒng),與原系統(tǒng)工藝不同的是B系統(tǒng)采Mt/a,采用混合跳汰一濃縮一浮選聯(lián)合工藝流程。用預(yù)先脫泥重介分選工藝,更適應(yīng)邢臺(tái)煤礦現(xiàn)有原2001