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1、PLCs--Past,PresentandFutureEveryoneknowsthere'sonlyoneconstantinthetechnologyworld,andthat'schange.ThisisespeciallyevidentintheevolutionofProgrammableLogicControllers(PLC)andtheirvariedapplications.Fromtheirintroductionmorethan30yearsago,PLCshavebecomethecornerstoneofhu
2、ndredsofthousandsofcontrolsystemsinawiderangeofindustries.Atheart,thePLCisanindustrializedcomputerprogrammedwithhighlyspecializedlanguages,anditcontinuestobenefitfromtechnologicaladvancesinthecomputerandinformationtechnologyworlds.Themostprominentofwhichisminiaturizatio
3、nandcommunications.TheShrinkingPLCWhenthePLCwasfirstintroduced,itssizewasamajorimprovement-relativetothehundredsofhard-wiredrelaysandtimersitreplaced.AtypicalunithousingaCPUandI/Owasroughlythesizeofa19televisionset.Throughthe1980sandearly1990s,modularPLCscontinuedtoshri
4、nkinfootprintwhileincreasingincapabilitiesandperformance(seeDiagram1fortypicalmodularPLCconfiguration).Inrecentyears,smallerPLCshavebeenintroducedinthenanoandmicroclassesthatofferfeaturespreviouslyfoundonlyinlargerPLCs.ThishasmadespecifyingalargerPLCjustforadditionalfea
5、turesorperformance,andnotincreasedI/Ocount,unnecessary,aseventhoseinthenanoclassarecapableofEthernetcommunication,motioncontrol,on-boardPIDwithautotune,remoteconnectivityandmore.PLCsarealsonowwell-equippedtoreplacestand-aloneprocesscontrollersinmanyapplications,duetothe
6、irabilitytoperformfunctionsofmotioncontrol,dataacquisition,RTU(remotetelemetryunit)andevensomeintegratedHMI(humanmachineinterface)functions.Previously,thesefunctionsoftenrequiredtheirownpurpose-builtcontrollersandsoftware,plusaseparatePLCforthediscretecontrolandinterloc
7、king.TheGreatCommunicatorPossiblythemostsignificantchangeinrecentyearsliesinthecommunicationsarena.Inthe1970sModiconintroductionofModbuscommunicationsprotocolallowedPLCstocommunicateoverstandardcabling.ThistranslatestoanabilitytoplacePLCsincloserproximitytorealworlddevi
8、cesandcommunicatebacktoothersystemcontrolsinamainpanel.9Inthepast30yearswehaveseenliterallyhundredsofproprieta