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1、摘要擠出機(jī),主機(jī)是擠塑機(jī),它由擠壓系統(tǒng)、傳動(dòng)系統(tǒng)和加熱冷卻系統(tǒng)組成。擠出機(jī)是一種常見(jiàn)的塑料機(jī)械設(shè)備,近年來(lái),中國(guó)常規(guī)擠出機(jī)及生產(chǎn)線,以?xún)?yōu)異的性?xún)r(jià)比逐漸走俏國(guó)際巿場(chǎng)。同時(shí),中國(guó)在先進(jìn)擠出技術(shù)領(lǐng)域不斷創(chuàng)新,開(kāi)拓出了多種新型擠出產(chǎn)品。精密擠出技術(shù)適應(yīng)高精加工需要精密擠出成型可以免去后續(xù)加工手段,更好地滿(mǎn)足制品應(yīng)用的需求,同時(shí)達(dá)到降低材料成本、提高制品質(zhì)量的目的。如今,滿(mǎn)足塑料制品精密直接擠出的需要,多種成熟的技術(shù)已經(jīng)推向巿場(chǎng),聚合物熔體齒輪泵就是其中一種重要手段。這一技術(shù)已經(jīng)廣泛應(yīng)用于化纖、薄膜、型材、管材、板材、線纜、復(fù)合擠出、造粒等生產(chǎn)線。單螺桿塑料擠出機(jī)采用單個(gè)減速機(jī)、單個(gè)螺筒、螺桿采用正
2、規(guī)型材、優(yōu)質(zhì)碳素鋼。特殊要求采用高強(qiáng)度耐腐蝕的合金鋼經(jīng)多級(jí)熱處理和精加工而成,脫水排氣,可配導(dǎo)熱油節(jié)能裝置,能耗比低。此次設(shè)計(jì)說(shuō)明書(shū)根據(jù)具體參數(shù)的計(jì)算和工況的分析,從而制定了總體的控制方案。經(jīng)過(guò)各種方案對(duì)比后,設(shè)計(jì)出擠出機(jī)低速軸齒輪的設(shè)計(jì)。關(guān)鍵詞:擠出機(jī);低速軸齒輪;機(jī)筒;機(jī)頭AbstractExtruder,thehostiscrowdedmoldingmachine,itiscomposedofextrusionsystem,transmissionsystemandheatingcoolingsystem.Extruderisakindofcommonplasticmachinery
3、andequipment,inrecentyears,China'sconventionalextrusionmachineandproductionline,withexcellentcost-effectivepopularinternationalmarketgradually.Atthesametime,Chinainthefieldofadvancedextrusiontechnologyinnovation,developavarietyofnewproductscomeout.Extrusiontechnologytomeettheneedofhighprecisionpro
4、cessingPrecisionextrusioncanberemovedfromthefollow-upprocessingmethod,bettermeettheneedsofproductapplication,atthesametimetoreducethecostofmaterials,thepurposeofimprovingthequalityoftheproducts.Today,meettheneedsofplasticprecisiondirectextrusion,avarietyofmaturetechnologyhasbeentothemarket,thepoly
5、mermeltgearpumpisoneoftheimportantmeans.Thistechnologyhasbeenwidelyusedinchemicalfiber,film,profile,pipes,plates,wire,compositeextrusion,suchasgranulationproductionlines.Singlescrewplasticextruderusingasinglereducer,normalprofileisusedforasinglescrewbarrel,screw,highqualitycarbonsteel.Specialreque
6、stismadeofhighstrengthandcorrosionresistanceofalloysteelaftermulti-stageheattreatmentandfinishmachining,dehydrationandexhaust,canmatchheatconductionoilenergysavingdevice,lowenergyconsumptionratio.Thedesignspecificationaccordingtothecalculationofspecificparametersandconditionanalysis,thusmadetheove
7、rallcontrolscheme.Throughcomparingvariousschemes,designedextruderlowspeedshaftgeardesign.Keywords:Extruder;LowSpeedShaftGear;Barrel;Head目錄引言1一.設(shè)計(jì)初步方案1二.本次設(shè)計(jì)的擠出機(jī)設(shè)計(jì)布置1第一章擠出機(jī)的主要性能參數(shù)21.1螺桿轉(zhuǎn)速21.2擠出機(jī)功率21.3軸向力P31.4生產(chǎn)能力Q