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1、ProCASTLPDC-fillingLoadthemeshfileGeometryinformationThemeshinformationisdisplayedItisimportanttochecktheunitsanddimensions.GeometryCheckifinthemeshisfreeofNeg-JacelementsGeometryIfyouselectVolumes,youcancheckmaterialsandtheirvolumesMin-MaxallowsyoutocheckminimalandmaximaldimensionsGeometrySy
2、mmetryInGeometrypresssymmetrySelectrotationalEntertheaxeofrotation(forthisexampleit’syaxis)EnterthenumberofsectorsthatarenecessarytodescribethecompletevolumeSymmetryYoucancheckifthesymmetryiswellappliedinBoundaryConditions/AssignSurfaceMaterialsForeachmaterialselectthetypeofmaterialandsetitem
3、ptyornotSelectthematerialofyourchoiceinthematerialDBlistInterfaceIncaseofaCOINCmesh,switchallinterfacesfromEQUIVtoCOINC(exceptincasetwodomainswouldbelongtothecasting).BoundaryConditionsAddHeatconditionforsidewallsofdie(selectbyPropagate-SelectandStore)SelectAir_coolingheatconditionBoundaryCon
4、ditionsAddaPressureBCforinlet(selectbyPropagate-SelectandStore)CreatePressureconditionandbuildapressurerampaccordingtoyourprocess(timedependent)BoundaryConditionsBecausepressureandtemperatureconditionsharethesamesurface,youcancopyitSelectPressurepressCopy,selectTemperaturepressPasteandStoreit
5、BoundaryConditionsCreateTemperatureBCandsetthepouringtemperatureGravitySettherightdirectionforgravityInitialConditionsSetinitialtemperaturesforeachmaterialRunParametersFromthePre-DefinedRunParametersselectLPDCFillingRunParametersSetthestoppingcriterionbaseduponFinalTemperatureinordertoendthec
6、alculationassoonasallcastingtemperaturenodesarebelowthiscriterion(bettercontrolofthecalculation)PreCASTOptimize,saveandexitPreCASTProCASTRunProCASTViewCASTOpenViewCASTandsetsymmetryinordertodisplaythefullcastingViewCASTHidethedieusingtheActiveMaterialsoption(switchthedietoIN-invisible)ViewCAS
7、TSelectplaneinordertolookatVelocitiesViewCASTGotoFluids/FluidVelocity-MagnitudetoshowvelocityofmoltenmetalViewCASTGotoThermal/TemperaturetoshowtemperaturedistributionViewCASTGotoThermal/FractionSolidtoshowdistributionofsolidfractionandformati