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1、學(xué)兔兔www.xuetutu.com第51卷第8期機(jī)械工程學(xué)報VO1.51NO.82015年4月JOURNALOFMECHANICALENGINEERINGApr.2015Dol:1O.3901/JME.2015.O8.020板材液壓成形技術(shù)與裝備新進(jìn)展木苑世劍,2劉偉,2徐永超,2(1.哈爾濱工業(yè)大學(xué)材料科學(xué)與工程學(xué)院哈爾濱150001;2.哈爾濱工業(yè)大學(xué)金屬精密熱加工國防科技重點(diǎn)實(shí)驗(yàn)室哈爾濱150001)摘要:隨著板材零件向大尺寸、薄壁、深腔、復(fù)雜曲面以及難變形材料方向發(fā)展,具有低成本、高柔性的板材液壓成形技術(shù)在航
2、空、航天、汽車等制造業(yè)受到高度重視,并面臨新的機(jī)遇和挑戰(zhàn)。介紹板材液壓成形技術(shù)的發(fā)展現(xiàn)狀,重點(diǎn)介紹近年發(fā)展的徑向主動加壓充液拉深、預(yù)脹充液拉深、正反向加壓充液拉深、雙板成對液壓成形和熱態(tài)液壓成形技術(shù)。分析國內(nèi)外板材液壓成形技術(shù)在汽車、航空航天等領(lǐng)域的應(yīng)用現(xiàn)狀,綜述板材液壓成形裝備的研制進(jìn)展,介紹正在研制的世界最大的噸位為150MN、液體容積為5m的液壓成形裝備,對板材液壓成形技術(shù)的發(fā)展趨勢進(jìn)行展望。關(guān)鍵詞:板材液壓成形;充液拉深;拉深比;起皺;成形精度:曲面件;車身覆蓋件中圖分類號:TG394NewDevelopmen
3、tonTechnologyandEquipmentofSheetHydroformingYUANShijian’LIUWei’XUYongchao’(1.SchoolofMaterialsScienceandEngineering,HarbinInstituteofTechnology,Harbin150001;2.NationalKeyLaboratoryforPrecisionHotProcessingofMetals,HarbinInstituteofTechnology,Harbin150001)Abstrac
4、t:Withthedevelopmentofsheetmetalpartsonlargesize,thin—wall,deepcavity,complicatedcurved·surfaceandhardformingmaterials,themanufacturingindustries,suchasaviation,aerospaceandautomobileindustry,havepaidmoreattentionstothelow-costandhighflexiblesheethydroformingtec
5、hnology,whichisupagainstnewopportunitiesandchallenges.Thestate—of-the-artofsheethydroformingtechnologyisintroduced,andthenewdevelopingtechnologies,includinghydromechanicaldeepdrawingwithindependentradialhydraulicpressure,pre-bulginghydromechanicaldeepdrawing,hyd
6、romechanicaldeepdrawingwithdouble-sidehydraulicpressures,doublesheetshydroformingandwarnsheethydroforming,arepresentedindetail.Thecurrentapplicationstatementsofdomesticandforeignonthedomainsofautomobile,aerospaceandothersaresummarized,theprogressofR&Donsheethydr
7、oformingequipmentsarereviewed,andthewords’largestsheethydroformingequipmentwithtonnageof150MNandliquidvolumeof5misintroduced.thedevelopmenttendencyofsheethydroformingtechnologyisprospected.Keywords:sheethydroforming;hydromechanicaldeepdrawing;deepdrawingratio;wr
8、inkling;formingprecision;curved-surNcepart;auto-bodypanels車、航空航天等諸多領(lǐng)域的重要發(fā)展趨勢【JJ。例如,0前言鋁合金車身覆蓋件在奧迪、寶馬、奔馳等高檔轎車中逐步獲得更多應(yīng)用L4J,直徑51TI以上的整體式燃隨著環(huán)境污染、能源危機(jī)、資源枯竭等社會問料推進(jìn)劑貯箱將進(jìn)一步提高