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1、天津人學博十學位論文基于球桿儀的高速五軸數(shù)控機床綜合誤差建模與檢測方法TheDBB-BasedErrorsModelingandMeasurem.entMethodfor5-axisHighSpeedCNCMachineTools一級學科:機械工程學科專業(yè):機械制造及其自動化研究生:商鵬導師:張大衛(wèi)教授天津大學機械工程學院二OO八年五月天津大學博士學位論文ABSTRACTTllispaperaimedatthemeasurmentofthemainerrorsofthe5-axishighspeedmachinetools,andfousedonthekeyproblemsconc
2、emdforthemeasurementmethodsoftheerrorsofrotaryaxis,thethermalerrorsofhighspeedspindleandlinearmotorsystems.Thispaperbasedondouble—ball·bar(DBB)theoryandfoundthemathematicmodelincludingmaingeometricalerrorsandthermalerrorsofthe5-axismachinetools;andthermal—structurecouplinganalysisforhighspindl
3、eandlinearmotorsystemswasdone.FiveDBBmeasurementmodelsweredesignedfordifferenterrors.Lastly,theexperimentsofDBBfor5-axismachinetoolsweredone.Thefollowingin-depthworkhadbeencompleted.Thesynthesiserrormodelofhighspeed5-axismachinetoolswasfoundedbasedonhomogeneouscoordinatetransformationtheory,in
4、cluded4geometricalerrorsofC-aixs,thermaldrifterrorsofhighspeedspindleandgeometricalandthermalerrorsoflinearmotorsystems,thentheDBBmeasurementmethodwasfoundedaccordingtotheerrormodel.TheFEAanalysisforwholemachinetools.highspeedspindleandlinearguidewasdonebyANSYS,thetemperaturefieldofmachinetool
5、s,thethermaldistortionofspindleandlinearguideweregot,byapplyingthermalandstructuralloadsontheFEAmodels.ThemeasurementmodelsofDBBwasfoundedanddifferenttrajectoriesofDBBfordifferenterrorsweresimulated,including4geometricalerrorsofC-aixs,thermaldrifterrorsofhi【ghspeedspindleandgeometricalandtherm
6、alerrorsoflinearmotorsystems.111emethodforseparatingthegeometricalandthermalerrorsfromDBBdatawasproposedbasedontheclosedcharacteristicofthekinematicalchainof5-axismachinetools,thelocationerrorsofDBBcouldalsobeseparatedbyusingleastsquaremethod.Atlast,thevariationcul'vesofspindlethermaldriftinge
7、rrorsandthermalerrrorsoflinearguideweredrawn,andthedistributionontheworktablesurfaceofsynthesiserrorswerealsodrawn,thentheaccuracyofthemachinetoolswasevaluatedbasedJl天津大學博士學位論文Onalltheanalysismentionedabove.Theoutcomeofthisresearchhadhi