汽車內(nèi)飾件的注塑成型工藝分析與模具設(shè)計(jì)

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1、畢業(yè)論文（設(shè)計(jì)）汽車內(nèi)飾件的注塑成型工藝分析與模具設(shè)計(jì)摘要隨著科學(xué)技術(shù)的發(fā)展，塑料注射成型已經(jīng)廣泛應(yīng)用于汽車行業(yè)，在國民經(jīng)濟(jì)中占有重要地位。對于注射成型，塑料模具的設(shè)計(jì)至關(guān)重要。在塑料材料、加工工藝確定后，塑料模具對實(shí)現(xiàn)塑件加工要求、塑件使用要求和塑件外觀要求，起著不可替代的作用。本文以汽車內(nèi)飾件為具體實(shí)例進(jìn)行注塑工藝分析與模具設(shè)計(jì)，除了工藝分析計(jì)算，還包括Moldflow成型過程模擬和UG模具設(shè)計(jì)。通過工藝分析計(jì)算，選擇合適的注塑機(jī)，合理設(shè)計(jì)模具的模架、澆注系統(tǒng)、成形零件、導(dǎo)向定位機(jī)構(gòu)、脫模機(jī)構(gòu)、側(cè)抽芯機(jī)構(gòu)及

2、冷卻系統(tǒng)。利用Moldflow分析軟件進(jìn)行充填、料流、翹曲和冷卻模擬，優(yōu)化成型工藝參數(shù)、澆注系統(tǒng)和冷卻系統(tǒng)，提高模具的質(zhì)量。同時(shí)，應(yīng)用UG的Moldwizard模塊進(jìn)行模具設(shè)計(jì)，充分運(yùn)用標(biāo)準(zhǔn)件，提高設(shè)計(jì)效率。關(guān)鍵詞：澆注系統(tǒng)；側(cè)抽芯；冷卻系統(tǒng)；Moldflow分析；優(yōu)化73畢業(yè)論文（設(shè)計(jì)）InjectionprocessanalysisandmolddesignofanautomobileinteriorAbstractWiththedevelopmentofscienceandtechnology,plast

3、icinjectionmoldinghasalreadybeenwidelyusedintheautomobileindustry.Itplaysanimportantpartinthenationaleconomy.Fortheinjectionmolding,thedesignofplasticmoldisessential.Aftertheplasticmaterialandprocessingtechnologyareidentified,thedesignofplasticmoldplaysanirr

4、eplaceableroleinrealizingtherequirementofpart’sprocessing,usingandappearance.Inthispaper,theautomobileinteriorisdesignedasthespecificexampleforinjectionprocessanalysisandmolddesign.Inadditiontotheprocessanalysisandcalculation,therearealsotheprocessofMoldflow

5、SimulationandUGmolddesign.Throughtheprocessanalysisandcalculation,wecanchoosethesuitableinjectionmoldingmachine,designthemoldbase,thefeedsystem,formingparts,position-orientedinstitutions,Demouldingagencies,sidecoreslideandcoolingsystemrationally.UsingtheMold

6、flowsoftwaretosimulatetheprocessoffilling,materialflowing,warpageandcoolingforthepurposeofoptimizingthemoldingprocessparameters,thefeedsystemandcoolingsystem.Then,wecanimprovethequalityofthedie.Atthesametime,withtheapplicationofUG'sMoldwizard,wecanmakefullus

7、eofstandardpartsandimprovetheefficiencyintheprocessofmolddesign.Keywords:feedsystem;sidecore-slide;coolingsystem;Moldflowanalysis;Optimization73畢業(yè)論文（設(shè)計(jì)）目錄1引言12塑件工藝分析22.1塑件成型工藝分析22.2原料（ABS）的成型特性、性能指標(biāo)與工藝參數(shù)22.2.1成型特性22.2.2性能指標(biāo)32.2.3工藝參數(shù)33注塑機(jī)選擇43.1注塑機(jī)初選43.2注塑機(jī)校核

8、44成型零件設(shè)計(jì)74.1成型零件結(jié)構(gòu)設(shè)計(jì)74.2成型零件鋼材選用74.3成型零件的力學(xué)計(jì)算74.4定位楔塊設(shè)計(jì)125澆注系統(tǒng)設(shè)計(jì)155.1澆注系統(tǒng)的組成及設(shè)計(jì)原則155.2流道及澆口設(shè)計(jì)155.2.1主流道設(shè)計(jì)155.2.2冷料穴設(shè)計(jì)175.2.3分流道設(shè)計(jì)185.2.4澆口設(shè)計(jì)195.2.5拉料桿設(shè)計(jì)205.3型腔壓力估算226分型面及排氣槽設(shè)計(jì)236.1分型面設(shè)計(jì)236.2排氣槽設(shè)