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1、ABasicIntroductiontoFMS偉創(chuàng)力制造系統(tǒng)FMS介紹AwarenessSessionforDL直接員工認(rèn)知課程FlexManufacturingSystemBanishWastesCreateValueFlexE2EValueStreamABriefIntroductiontoFMSFMS簡(jiǎn)介T(mén)PS,DFT,&Lean豐田生產(chǎn)系統(tǒng),需求流程技術(shù),&精益生產(chǎn)IntegratingLean&DFT?FMSFMS是精益生產(chǎn)&需求流程技術(shù)的集成2TPS*:PresentDayStructure豐田生產(chǎn)系統(tǒng)的結(jié)構(gòu)Quality,Cost,Delivery
2、品質(zhì),成本,交期ShortenProductionFlowbyEliminatingWaste通過(guò)消除浪費(fèi)縮短生產(chǎn)流程JustInTime準(zhǔn)時(shí)生產(chǎn)RightPartattheRightTimeintheRightAmount只在正確的時(shí)間生產(chǎn)正確的產(chǎn)品和數(shù)量ContinuousFlow連續(xù)流PullSystems拉動(dòng)系統(tǒng)LevelProduction分級(jí)生產(chǎn)Built-InQuality(Jidoka)過(guò)程品質(zhì)控制(自動(dòng)化)ErrorProofing–PokaYoke防錯(cuò)法VisualControls目視控制OperationalStability操作穩(wěn)定性St
3、andardizedWork標(biāo)準(zhǔn)化作業(yè)RobustProducts&Processes強(qiáng)大的產(chǎn)品&工藝TotalProductiveMaintenance全員生產(chǎn)性維護(hù)保養(yǎng)SupplierInvolvement供應(yīng)商參與Kaizen改善5S/VisualManagement5S/可視化管理HighlyMotivatedandCreativePeople高主動(dòng)性和創(chuàng)造性的人員*ToyotaProductionSystem3DFT*inFlexToday偉創(chuàng)力目前實(shí)施的需求流程技術(shù)*DemandFlowTechnology需求流程技術(shù)4/Value價(jià)值Correct
4、lySpecifyValueofProduct/ServicewithCustomerinmind從正確識(shí)別產(chǎn)品/服務(wù)的價(jià)值,始終考慮客戶的需求/ValueStream價(jià)值流IdentifytheValueStreamandremovealltheWastes識(shí)別價(jià)值流,消除浪費(fèi)/Flow流程MaketheProductandValueFlowSmoothly理順產(chǎn)品關(guān)系和價(jià)值流/Pull拉動(dòng)ProduceonlytothePullofCustomerDemand以客戶需求拉動(dòng)生產(chǎn)/Perfection完成WastesEliminationasanOngoing
5、ProcesstowardsPerfection浪費(fèi)消除,流程趨于完善TheUniversalLeanPrinciples普遍的精益原則5TheOriginofFMS:FlexManufacturingSystem偉創(chuàng)力制造系統(tǒng)的起源ToyotaProductionSystem豐田生產(chǎn)系統(tǒng)DFT需求流程技術(shù)LEAN精益生產(chǎn)FlexManufacturingSystem偉創(chuàng)力制造系統(tǒng)BanishWastesCreateValueFlexE2EValueStream6FlexManufacturingSystem(FMS)偉創(chuàng)力制造系統(tǒng)LeadTimeImprove
6、ment+BanishWastesDriveValueCreation縮短生產(chǎn)周期+消除浪費(fèi)以驅(qū)動(dòng)價(jià)值創(chuàng)造7LeanisamanufacturingphilosophythatrecognizesWASTEastheprimarydriverofcycletime,andemploystechniquestocontinuallydriveoutthewasteinprocesses.精益生產(chǎn)是這樣一種制造業(yè)哲學(xué),它認(rèn)為生產(chǎn)周期,員工的操作方法是造成浪費(fèi)的主要原因,并致力于消除這些浪費(fèi)PRODUCTSHIPMENT出貨TotalLeadTime生產(chǎn)周期Busin
7、essasUsual正常工作Waste浪費(fèi)CUSTOMERORDER客戶訂單LeanManufacturing精益制造PRODUCTSHIPMENT出貨CUSTOMERORDER客戶訂單LeadTime(Shorter)生產(chǎn)周期(更短)Waste浪費(fèi)WhyLeadTimeiscrucialtobecomeLean?為什么生產(chǎn)周期在精益生產(chǎn)中如此的至關(guān)重要CycleTimeandWaste生產(chǎn)周期和浪費(fèi)TypesofWaste*1七種浪費(fèi)Transportation運(yùn)輸Inventory庫(kù)存Motion動(dòng)作Waiting等待Overproduction過(guò)量生產(chǎn)Ov
8、er-processin
