Optimization of tool change timing in a nut forming process using genetic algorithms

Optimization of tool change timing in a nut forming process using genetic algorithms

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1、JournalofIntelligentManufacturing,15,693±699,2004#2004KluwerAcademicPublishers.ManufacturedinTheNetherlands.OptimizationoftoolchangetiminginanutformingprocessusinggeneticalgorithmsYINGHONGGUANGandZ.W.ZHONG*SchoolofMechanicalandProductionEngineering,NanyangTechnolog

2、icalUniversity,50NanyangAvenue,Singapore639789,RepublicofSingaporeE-mail:MZWZhong@ntu.edu.sgZHENGTAODINGMechanicalEngineeringDivision,SchoolofEngineering,NgeeAnnPolytechnic,535ClementiRoad,Singapore588489,RepublicofSingaporeReceivedMay2003andacceptedFebruary2004Int

3、hisstudy,weconsideranoptimizationproblemarisingfromtoolchangeschedulingofanutformingprocess.Theprocesshasninepuncheswithdifferentlifespans.Theobjectiveofthestudyistooptimizethetoolchangetimingoftheninepunchesinordertomaximizetheproductionyield.Thepunchlifespanscanb

4、eextendedbymeansofTicoating,butcoatedpunchesaremoreexpensive.Wealsoevaluatewhetheritisworthusingcoatedpunches.Acostmodelisdevelopedforthenutformingprocess.Inthedevelopedcostmodel,weconsiderthereliabilityoftheninepunches,theperiodstakenforchangingpunches,scrapcostan

5、dproductionyield.Thecostfunctionfortheprocessiscomplex,andisdif?culttobesolvedusingconventionaloptimizationmethods.Therefore,geneticalgorithmsareusedtosolvetheproblems.WehavedevelopedourowngeneticalgorithmsusingJavaprogramsandappliedthedevelopedgeneticalgorithmstop

6、rovidesolutionstotheoptimizationproblem.Keywords:Optimization,nutmanufacturing,lifespans,yield,costmodel,geneticalgorithms1.IntroductionOvertheyears,anumberoftypicalmanufacturingproblemshavebeenformed,suchasreliabilityTherearemanyoptimizationproblemsinindustry.opti

7、mizationproblems(Ramakumar,1993),job-Veryoftenthoseproblems,especiallyoptimizationshopsequencingproblems(MuthandThompson,problemsinmanufacturingsystems,areverycomplex1993),ˉow-shopschedulingproblems(Johnson,bytheirnatureandverydif?culttobesolvedusing1954)andmachine

8、schedulingproblems(Guptaandconventionaloptimizationmethods(Singh,1996;Kyparisis,1987;ChengandSin,1990),etc.Hitomi,1996).Thedif?cultyisoftenreˉect

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