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1、ABetterWaytoBuildBoxesbeganmakingandsellingIboxesinthe1970s,andI’vemadetheminallsortsofsiz-es,shapes,andstyles.Thisone,though,hasalwaysbeenafavorite.I’vemadeitinavarietyofwoods,andIlikehowthesidescreateavisualcontrastwiththetopandmitersplines.Ialsolikethetop:It’sa
2、floatingpanelbutthat’snotobviousatfirst.Thesecretisagrooveinboththetopandsides.Whentheycometogether,thetopandsidesseemthinnerthantheyareandthegapforexpansionandcontractionishidden.ThesideshavecontinuousgrainThesidesaremadefrom38-in.stock,asuitablethick-nessforasma
3、llbox.BecauseIliketheappearanceofthegrainrunningcontinuouslyaroundallfoursides,Iaddafewextrastepswhenpreparingthestock.Acontinuous-grainlookre-Expertjigsandtipsquiresresawing,sostartwithstockmilledflattoatleast118in.thick.Itshouldbeabout412in.wideandatleast16in.lo
4、ng,aspeedtheprocesslittlelongerthanthelengthoftheboxfrontandoneside.Usingabandsaw,resawthestockintotwopieces,eachjustover12in.thick.ThenmovetothethicknessplanertosmoothBYDOUGSTOWEandflattentheresawnsideofeachpiece.Makelightcutsuntileachpieceisthesame38-in.thicknes
5、s.Splines,Lidlift,FRONTVIEW18in.thickSIDEVIEW18in.thick14in.8?in.412in.STURDYANDSTRIKINGAgreatboxgetsits34in.cachetfromseveral58in.sources:beautifulwoods,theright314in.4in.proportions,andattractivejoinery.9in.5in.50FINEWOODWORKINGPhotos:TomBegnal;drawings:Christop
6、herMillsTablesawmagicMAKETHESIDESSledaddsprecision.Withthetablesawbladeat45°,StoweusesacrosscutsledtotrimGroovethesides.Usingthetablesawripfencetooneendofeachresawnpiece(left),ensuringthattheendsaresquaretotheedge.Withaguidethestock,cutashallowgroovealongthetopand
7、stopblockclampedtothefenceofthesled(right),theoppositesidesoftheboxaresurebottomedgesofthefoursidestoacceptthetopandtoendupthesamelength.bottomofthebox.Forsafety’ssake,useapushstick.Layoutforcontinuousgrain—ReassembletheTop,12in.thickGROOVETHETOPsawnhalvessothegra
8、inisarrangedasitwasbeforeresawing.Then,openthehalveslikeabook,withoneendoftheresawnboardservingasthespine.Asyoulookatthetwoboardslyingend-to-end,eachwit
