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1、StartingwithToyotainthelate50’sandcatchingoninthemid–80’sinthereminderoftheindustrialworld,LeanManufacturinghasbecomeakeystrategyformanufacturers起源于20世紀(jì)50年代豐田汽車公司,而在80年代中期被歐美企業(yè)紛紛采用。隨著微利時(shí)代的來(lái)臨,精益生產(chǎn)模式成為企業(yè)競(jìng)爭(zhēng)的有力武器LeanThinkingandLeanManufacturingSystem精益思維和精益生產(chǎn)系統(tǒng)MarketingComp
2、etitionandGlobalization市場(chǎng)競(jìng)爭(zhēng)及全球化Shorterleadtimeandontimedelivery快速并準(zhǔn)時(shí)交貨Growthemix,specialconfigurations需求品種增加,特殊定制Maintain/improvequalityandreduceprice不斷改進(jìn)質(zhì)量及降低銷售價(jià)格Totallifecycleofproductbecomingshorterandshorter產(chǎn)品的生命周期越來(lái)越短N(yùn)oboundary,businessglobalizevillage無(wú)國(guó)界,業(yè)務(wù)“地球村”Ma
3、rketingCompetitionandGlobalization市場(chǎng)競(jìng)爭(zhēng)及全球化ThearetwowaystothinkabouttherelationshipofPrice,CostandProfit在價(jià)格,成本和利潤(rùn)的關(guān)系中,有兩種不同的思考方法:1。傳統(tǒng)的方法銷售價(jià)格=成本+利潤(rùn)2。新的方法利潤(rùn)=銷售價(jià)格–成本LeanThinkingandLeanManufacturingSystem精益思維和精益生產(chǎn)系統(tǒng)質(zhì)量間接員工精益的通俗定義TheCost/LeanRelationship精益生產(chǎn)與成本的關(guān)系Cost靈巧的雙手投資直接
4、員工間接員工質(zhì)量AutomationContinuum產(chǎn)品生命周期成本LEAN全自動(dòng)LifeCycleCostInDifferentSystem不同系統(tǒng)中的成本精益生產(chǎn)系統(tǒng)之產(chǎn)品生命周期成本大規(guī)模生產(chǎn)模式下的產(chǎn)品生命周期成本產(chǎn)量$/pieceV銷售價(jià)格$/pieceV產(chǎn)量銷售價(jià)格ManufacturingEvolution制造系統(tǒng)演化史HenryFordAssemblylinemassproductionProduceinhighvolumewithlowvarietySingleskill福特首創(chuàng)的裝配線是大規(guī)模低品種生產(chǎn)方式的代
5、表,工人被當(dāng)成工作的機(jī)器ToyotaProductionSystem(TPS)Just-In-TimeProduction(produceonlywhatisneeded)PullSystemProduceenoughvolumetomeetcustomersneedsHighvarietytomeetcustomerswants豐田系統(tǒng)是建立在準(zhǔn)時(shí)化觀念上的拉動(dòng)式生產(chǎn)模式,以應(yīng)付小訂單多品種的挑戰(zhàn)Craft手工生產(chǎn)Mass大規(guī)模生產(chǎn)Synchronous同步生產(chǎn)Agile敏捷生產(chǎn)Lean精益生產(chǎn)精益/同步型組織敏捷型組織KeyPoi
6、ntsforManufacturingSystem制造系統(tǒng)要點(diǎn)LowvolumeCustomized低產(chǎn)量個(gè)性化LargebatchesofsimilarproductsInflexiblemachineryManufactureofgoodsbyprocess大批量少品種工序式生產(chǎn)設(shè)備大難組合FocusedontotaleliminationofwasteOngoingeffortstoimproveQuality,Productivity,andResponsivenessAttentiontodetailRecognitiono
7、femployeeabilities消除浪費(fèi)不斷改進(jìn)員工參與BuildsonsynchronousmanufacturingEmphasizeonleadtimereductionImproveassetutilizationBuilttocustomerdemand在同步生產(chǎn)的基礎(chǔ)上,強(qiáng)調(diào)縮短生產(chǎn)周期提高資源利用率需求驅(qū)動(dòng)Removeconstraintstorespondtocustomerdemandthroughtheentiresupplypipeline(supplier-customer)Capableplantslin
8、kedtoleanconcepts改善整個(gè)價(jià)值鏈節(jié)點(diǎn)上連著精益工廠Lean-“精益”釋義精益:形容詞1:a:無(wú)肉或少肉,b:少脂肪或無(wú)脂肪2:不富裕3:在必要性,重要性,質(zhì)量或成分方面稀缺4:文體或措詞簡(jiǎn)練同義詞:薄,極